Automatic Tray Loader which, when connected in-line to EverSmart 2 lane or 4 lane sandwiching machine, counts finished sandwiches into groups, loads them into trays and delivers the trays to a conveyor for packaging.

Cookie Capper for providing a turnkey and highly flexible solution to our customers worldwide. Cookie Capper takes a full flow of product directly from a continuous oven band, orienting individual cookies, indexing and flipping every other row, applying accurate amounts of filling。

All drives in the system are servo controlled and settings are recipe controlled via the HMI. All size related parts are poka yoke executed, making a size part exchange easy, toolless, quick and repeatable, assuring a steep start up curve after a change-over.

Our system is designed to run delicate soft cake, wire-cut and rotary molded cookies that fluctuate in size and shape because of upstream processes. Our depositing methods allow the customer to aerate cremes offering indulgent eating textures and cost savings on raw ingredients.

EverSmart focusing on the entire process of baking products such as biscuits, cake, cookies, etc., From the product leaving the production system.to the final packaging process: conveying system, stacking system, merging /diverging, row distribution, buffer system, feeding , etc., We ensure you have a reliable, simple and suitable customized solution through innovative solutions.

EverSmart can design various product processing solutions according to different operating procedures, including:
•    Automatically connected to the sandwiching machine
•    Stacking feeder
•    Smart Measuring Feeder 
•    Counting feeder
•    On-line tray loading system

Smart Measuring feeder is ideal for handling round, rectangular, square and sandwich biscuits. The fully servo-driven Smart Measuring Loader for slug portioning has been designed specifically to ensure gentle handling of delicate and brittle biscuits and crackers on edge. The loader measures the predefined slug length, separates the slug from the channeled lane of incoming products, and accurately places it into the cross chain. Biscuits are efficiently separated by means of a Sword-mechanism. The Smart Measuring feeder has been designed for easy operation and low maintenance. The hinged covers and open design allow for fast changeovers and easy cleaning. The shovels that guide the product slug towards the flightbar cross chain can easily be adjusted to accommodate different product formats. Fully automated loading enables manufacturers to increase production output and lower production costs, while at the same time increase hygiene and allow for better use of valuable resources.

Benefits:

● High flexibilityDifferent frame sizes available to fit a varying number of channeled product lanes

● Efficient and gentle handlingProduct-specific slug separation methods

● Total Productive Maintenance Open design, great accessibility and fast changeovers

Row Combiner is designed to continuously join two rows of biscuit or cracker sandwiches from a 2 lane sandwiching machine into a single 2-high stack of sandwiches and deliver them directly into the infeed section of a horizontal wrapper.

Automatic Servo Driven Slug Loader which, when connected inline to a EverSmart 2 lane or 4 lane sandwiching machine, counts finished sandwiches into groups/slugs and delivers them to a conveyor for on edge packaging.

EverSmart offers a full range of Row Multipliers to suit a wide variety of production needs. Each model of row multiplier is designed to maximize the efficiency of the EverSmart sandwiching machine it is attached to. 

Speeds to match machine output.
Handles rounds, squares, rectangles, and special shapes.
Directly coupled to the sandwiching machine.
Equally spaces the product across output conveyor for feeding into cooling tunnels or enrobers for further processing.

Automatic Servo Driven Slug Loader which, when connected inline to a EverSmart 2 lane or 4 lane sandwiching machine, counts finished sandwiches into groups/slugs and delivers them to a conveyor for packaging.